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PV 45

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Affordable selective soldering facility where flux application + preheater + soldering work is possible in 1 module with off-line facility

Features
Qualification
Outer size

PV 45

Off-line 1 Module Integrated (plug-to-preheater-soldering) facility configured with optimal specifications for productivity and quality and equipped with various management functions

Automatic classification height correction

Nozzle Auto Cleaning

Lead level sensor

Belt-less new port

Nitrogen Heater Mounted

Position correction vision

Classification room temperature control

2D, 3D Data Log and Image Management (optional)

Maintain temperature with soldering Top 3ch IR heater

Transfer motor driven shuttle product

Equipped with Flux Remaining Sensor

AF 4050A 주요기능(Off line All in one Single shuttle)


Live Teaching Camera	Data Storage (option)	Classification Auto- matic Correction	N2 Heater	Nozzle Automatic Cleaning	Belt-less Soldier Port


Position Calibra- tion Vision	Classification temper- ature management	Up/down 6ch IR heater	Automatic Conveyor Width Adjustment	Control of lead tank water level	Automatic lead supply

PV 45 Basic Specifications
Item/Format	PV 45
Work area	500X400
Power consumption	11kw
Power	AC200 to 240V, 50/60Hz, 3-phase
AIR	Main air 0.5 MPa to 0.7 MPa
N2	Pressure:0.2 Mpa~0.4 MPa, purity:99.99% or more, capacity:50ℓ/min

MODEL	PV 45 in line All in one
System Configuration	- X, Y, Z, RAC SERVO (R = classification motor) - Flux (dot) units - Top 3ch Pre-Heater - automatic lead supply unit - Roller conveyor unit - Lead Classification Height Check Automatic Adjustment Vision	- Automatic nozzle cleaning - nozzle end sorting temperature check and calibration unit - Fiducial Mark Vision - a real-time monitoring camera - PC (body, monitor, keyboard mouse)
SPEC	[Axis control system] 1. X, Y-axis AC SERVO Speed : 0~500mm/sec (±0.05mm/sec) 2. X, Y-axis straight line and arc interpolation 3. Shuttle weight: MAX. 5 kg [Sleeping] 1. Solder port: 2.0 kW (±1℃ hot N2 support) 2. Lead capacity: 6.5 kg 3. Lead tank temperature control range: MAX. 400℃ 4. Nozzle base type: Screw type, magnetic type (optional) 5. N2 heater temperature control range: 150 to 260℃ [Flux] 1. Fluxer type: Microdrop jet method 2. Flux tank pressure: 30 kPa 3. Flux tank capacity: 2 liters 4. Fluxing Method: Dot [Free heater] 1. Type and location of preheater heating element: Top (3ch), IR heater RS485 communication 2. IR heater temperature control range: 50-150℃ (upper) 3. IR heater lamp: 1 kW X 6 ea [Utility] 1. PCB Fiducial mark recognition and position correction: ±0.1 mm 2. Lead classification height check and automatic calibration: ±0.1 mm 3. Classification RPM Precision: ±5 rpm 4. Nozzle End Classification Temperature Detection: Control Degree ±2℃, Thermocouple Method 5. Automatic lead supply: 5 kg, Ø 2 or Ø 3 6. Automatic maintenance of solder levels in the brazier: proximity sensor 7. Automatic nozzle cleaner: sponge method, 30cc, DF-500 water-soluble flux [Exhaust system] 1. Fan Type : size - Ø150, Air flow - MAX. 356㎥/hr [Teaching the program] 1. Live Teaching 2. Scan image teaching 3. Gerber Data teaching 4. Extemal Gerber, Scan image teaching [Program capacity] 1. Flux job, Solder job, Garber data : Save at least 1,000 files each [Language support] 1. English, Korean, Japanese, and Chinese [Optional] 1. Flux detection sensor 2. Nitrogen purity check unit 3. Saving soldering images and managing condition history (MES system)
Control method	1. System Configuration ①PC Control (ENG WIN10 pro 64bit OS) ②1 PC & 1 Monitor ③7-Axis (MAX) ④Real-time Monitoring / Video Out (BNC, RCA) Image Display 2. Communications ①Communication mode: RS232/RS485 ②Axis Communication Mode: EtherCAT ③Vision system and PC communication mode: Ethernet
Body area	1200(W) x1930(L) x 1551(H)
Body weight	750kg
Power・Voltage・Capacity	3-phase AC 200 to 240 V, 50/60 Hz
Air	0.5 Mpa ~ 0.7 Mpa
N2	Pressure:0.2 Mpa, purity:99.99% or more, volume:50ℓ/min

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