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AF IN4050A

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In line facilities affordable selective soldering facilities for flux application +
preheater + soldering
operations in 1 module

Features
Qualification
Outer size

AF IN4050A

Integrated In line (flux application-preheater-soldering) facility, configured with optimal specifications for productivity and quality and equipped with various management functions

Automatic classification height correction

Nozzle Auto Cleaning

Automatic Conveyor Width Adjustment

Belt-less new port

Nitrogen Heater Mounted

Position correction vision

Classification room temperature control

QR DATA log and image management (optional)

Soldering Top 3ch IR Heater

Lead level sensor and automatic lead supply

Equipped with Flux Remaining Sensor

AFIN4050A Key Features (3Module Inline)


Live Teaching Camera	Data Storage (option)	Classification Auto- matic Correction	N2 Heater	Nozzle Automatic Cleaning	Belt-less Soldier Port


Position Calibration Vision	Classification Tem- perature Management	Top/Bottom 6ch IR heater	Automatic adjustment of conveyor	control of lead t ank water level	automatic lead supply

AFIN4050A / AFIN2535A Basic Specifications
Item/Format	AF IN4050A
Work area	500X400350X250
Power consumption	11kw
Power	AC200 to 240V, 50/60Hz, 3-phase
AIR	Requires at least 0.5 Mpa of main air
N2	Pressure:0.2 Mpa~0.4 MPa, purity:99.99% or more, capacity:50ℓ/min

MODEL	AF IN4050A in line All in one
System Configuration	- X, Y, Z, RAC SERVO (R = classification motor) - Flux (dot) units - Top 3ch Pre-Heater - automatic lead supply unit - Roller conveyor unit - Lead Classification Height Check Automatic Adjustment Vision	- Automatic nozzle cleaning - nozzle end sorting temperature check and calibration unit - Fiducial Mark Vision - a real-time monitoring camera - PC (body, monitor, keyboard mouse)
SPEC	- Workplace: 50X50 to 500X400 - X,Y axis AC SERVO: Location: 0–500 mm/s, ± 0.05 mm - X,Y straight line interpolation - Roller conveyor speed: 0-300 mm/s - AC SERVO Conveyor Width Adjustment: 0–100 mm/s - NIR heater temperature control range: 50 to 150 degrees (upper 3ch) - Conveyor Load Weight: MAX. 5 kg - Solder port: 2.0 kW (±1℃ hot N2 support) - Lead capacity: 6.5 kg - Lead tank temperature control range: MAX. 400℃ - Nozzle base type: Screw type, magnetic type (optional) - N2 heater temperature control range: 150 to 260℃ [Flux] - Fluxer type: Microdrop jet method - Flux tank pressure: 30 kPa - Flux tank capacity: 2 liters - Fluxing Method: Dot [Free heater] - Type and location of preheater heating element: Top (3ch), IR heater RS485 communication - IR heater temperature control range: 50-150℃ (upper) - IR heater lamp: 1 kW X 6 ea [Utility] - PCB Fiducial mark recognition and position correction: ±0.1 mm - Lead classification height check and automatic calibration: ±0.1 mm - Classification RPM Precision: ±5 rpm - Nozzle position vision detection function: ±0.1 mm - Nozzle End Classification Temperature Detection: Control Degree ±2℃, Thermocouple Method - Automatic lead supply: 5 kg, Ø 2 or Ø 3 - Automatic maintenance of solder levels in the brazier: proximity sensor - Automatic nozzle cleaner: sponge method, 30cc, DF-500 water-soluble flux [Exhaust system] - Fan Type : size - Ø150, Air flow - MAX. 356㎥/hr [Teaching the program] - Live Teaching - Scan image teaching - Gerber Data teaching - Extemal Gerber, Scan image teaching [Program capacity] - Flux job, Solder job, Garber data : 1,000 file [Language support] - English, Korean, Japanese, and Chinese [Optional] - Loader & Unloader - Flux detection sensor - Nitrogen purity check unit - Saving soldering images and managing condition history (MES system)
Control method	1. System Configuration ①PC Control (ENG WIN10 pro 64bit OS) ②1 PC & 1 Monitor ③7-Axis (MAX) ④Real-time Monitoring / Video Out (BNC, RCA) Image Display 2. Communications ①Communication mode: RS232/RS485 ②Axis Communication Mode: EtherCAT ③Vision system and PC communication mode: Ethernet
body area	1300(W) X 1640(L) X 1551(H)
Body weight	750kg
Power supply	3-phase AC 200 to 240 V, 50/60 Hz
Air	0.5 Mpa ~ 0.7 Mpa
N2	Pressure:0.2 Mpa, purity:99.99% or more, volume:50ℓ/min

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