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AF IN4050 Z3

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High-productivity in-line selective soldering system integrating fluxing, preheating, and soldering processes

Features
Qualification
Outer size

AF IN4050 Z3

In line 3 Module Selective soldering (flux application-preheater-soldering) facility configured with optimal specifications to ensure productivity and soldering quality, and equipped with various management functions

Automatic classification height correction
Nozzle Auto Cleaning
Top/Bottom 6ch IR Heater
Belt-less new port
Classification room temperature control

Position correction vision
Nozzle tip temperature check and Auto calibration
QR DATA log and image management (optional)
Soldering Top/Bottom 3ch IR Heater
Solder level sensor and automatic Solder supply
Equipped with Flux Remaining Sensor

AF IN4050 Key Features (3Module Inline)


Live teaching camera	Data Storage (option)	Automatic classifi- cation correction	N2 Heater	Automatic cleaning of Nozzles	Belt-less solder port


Position Calibration Vision	Classification tempe- rature management	Up/down 6ch IR heater	Automatic Conveyor Width Adjustment	Control of lead tank water level	Automatic lead supply

AF IN4050 Z3 specifications
Item/Format	AF IN4050 Z3
Work area	500X400
Power consumption	25kw
Power	AC200 ~ 240V, 50/60Hz, 3rd phase
AIR	Requires at least 0.5 Mpa of main air
N2	Pressure:0.2 Mpa~0.4 MPa, purity:99.99% or more, capacity:50ℓ/min

MODEL	FLUX Module	PREHEAT Module	SOLDER Module
System Configuration	1. X, Y AC SERVO 2. CHAIN CONVEYOR UNIT 3. Flux (dot) units 4. Fiducial Mark Vision 5. Real-time monitoring camera 6. Monitoring 7. PCB width automatic setting conveyor	1. CHAIN CONVEYOR UNIT 2. Top & Bottom 3 Channels (Double Side Heater) 3. PCB width automatic setting conveyor	1. X, Y, Z, RAC SERVO (R=Sorting Motor) 2. Roller conveyor unit 3. automatic lead supply unit 4. Automatic flow height adjustment 5. Fiducial Mark Vision 6. Nozzle tip solder temperature check 7. Real-time monitoring camera 8. PC (body, monitor, keyboard, mouse) 9. TOP 3 Channel Temperature Maintenance Heater 10. PCB width automatic setting conveyor
SPEC	1. Micro Dropjet Flux Unit 2. Flux tank pressure - 30 kPa 3. Flux Tank Capacity - 2 liters (liter) 4. X, Y axis AC SERBO speed -0~500mm/sec(±0.05mm/sec) 6. X, Y-axis straight line and arc interpolation 7. Chain conveyor speed -Flow speed: Minimum 600 rpm, maximum 1700 rpm -Width speed: Up to 20 mm/sec 8. Conveyor Load Weight: 5 kg 9. PCB reference mark automatic position correction - ±0.1mm, application of vision 10. Direction: L→R (default) R→L (optional) 11. an exhaust system - Size: Ø 150 - Air flow rate: Max. 356 m3/hr [Optional] 1. Flux detection sensor	1. Preheater type - Top 3ch & Bottom 3ch - IR heater, RS485 2. Temperature control range of IR heater - 50~150℃ (Top & Bottom) 3. IR heater consumption - Upper: 1 kW X 6 ea - Lower : 1 kW X 6 ea 4. Chain conveyor speed -Flow speed: Min. 600 rpm, Max. 1700 rpm -Width speed: Max. 20 mm/sec 5. Conveyor Load Weight: 5 kg 6. Direction: L→R (default) R→L (optional) 7. Exhaust system - Size: Ø 150 - Air flow rate: Max. 356 m3/hr	1.Solder pot power Consumption - 2.0 kW (±1℃ hot N2 support) 2. Solder pot temperature control range - Max. 350℃ 3. Solder pot capacity - 6.5 kg 4. Nozzle base type - Screw type (Optional: Magnetic type) 5. Temperature control range for N2 heater - 150~260℃ 5. X, Y axis AC SERVO speed - 0~500mm/sec (±0.05mm/sec) 6. X, Y-axis straight line and arc interpolation 7. Roller conveyor speed -Flow speed: Min. 600 rpm, Max. 1700 rpm -Width speed: Max. 20 mm/sec 8. Conveyor Load Weight: 5 kg 9. PCB Fiducial mark auto-position calibration - ±0.1mm, Vision applied 10. Automatic flow height adjustment - ±0.1mm 11. Classification RPM Precision - ±5rpm 12. Nozzle tip solder temperature check temperature: ±2℃ (Thermocouple) 13. Automatic Solder supplier capacity - 5kg, Ø2 or Ø3 14. Solder pot level sensor type - Proximity sensor 15. Automatic solder levels check 16 Automatic nozzle cleaning - Sponge cleaning type 17. Direction: L→R (default) R→L (optional) 18. an exhaust system - Size: Ø 150 - Air flow rate: Max. 356 m3/hr 19. Program Teaching - Live Teaching - Scan image teaching - Gerber Data teaching - Extemal Gerber, 20. Program Capacity - Flux work, Solder work, Garber data : More than 1,000 files 21. Landuege Support : English, Korean, Japanesse, and Chinesse [Optional] 1. N2 purity meter 2. Storage of soldering images and soldering conditions History Management (MES)
Control Method	1. System Configuration ①PC Control (ENG WIN10 pro 64bit OS) ②1 PC & 2 Monitor & 1 UPS ③11-Axis (MAX) ④Real-time Monitoring / Video Out (BNC, RCA) Image Display 2. Communications ①Communication mode: RS232/RS485 ②Axis Communication Mode: EtherCAT ③Vision system and PC communication mode: Ethernet
Body Area	1998(W) X 1640(L) X 1647(H)		1402(W) X 1640(L) X 1527(H)
Body Weight	950kg		750kg
Power・Voltage ・Capacity	AC200~240V, 50/60Hz, 3 phase		AC200~240V, 50/60Hz, 3phase
AIR	Requires at least 0.5 Mpa of main air
N2	Pressure - 0.2Mpa ~ 0.4Mpa, Purity - 99.99%, flow - 50ℓ/min

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