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AF 4050A

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Affordable selective soldering facility where flux application + preheater + soldering work is possible in 1 module with off-line facility

Features
Qualification
Outer size

AF 4050A

Off-line 1 Module (Flux -preheater-soldering) machine configured with optimal specifications for productivity and quality and equipped with various management functions

Automatic flow height adjustment

Nozzle Auto Cleaning

Automatic Conveyor Width Adjustment

Belt-less pot technology

Nitrogen Heater Mounted

Position correction vision

Nozzle tip temperature check and Auto calibration

2D, 3D Data Log and Image Management MES (optional)

Maintain temperature with soldering Top 3ch IR heater

Transfer motor driven shuttle product

Equipped with Flux Remaining Sensor

AF 4050A Key Features (Off line All in one Single shuttle)


Live Teaching Camera	Data Storage (option)	Classification Auto- matic Correction	N2 Heater	Nozzle Automatic Cleaning	Belt-less Soldier Port


Position Calibration Vision	Classification Tem- perature Management	Top 6ch IR heater	Automatic adjustment of conveyor	Solder level sensor	Automatic lead supply

AF 4050A Basic Specifications
Work area	500X400
Power consumption	11kw
Power	AC200 to 240V, 50/60Hz, 3-phase
AIR	Requires at least 0.5 Mpa of main air
N2	Pressure:0.2 Mpa~0.4 MPa, purity:99.99% or more, capacity:50ℓ/min

MODEL	AF 4050A Off-line All in one
System Configuration	- X, Y, Z, RAC SERVO (R = classification motor) - Flux (dot) units - Top 3ch Pre-Heater - Automatic solder supply unit - Roller conveyor unit - Automatic solder flow height adjustment	- Automatic nozzle cleaning - Nozzle tip temperature check and calibration unit - Fiducial Mark Vision - Real-time monitoring camera - PC (body, monitor, keyboard mouse)
SPEC	[Axis control system] 1. X, Y-axis AC SERVO Speed : 0~500mm/sec (±0.05mm/sec) 2. X, Y-axis straight line and arc interpolation 3. Shuttle weight: MAX. 5 kg [Soldering] 1. Solder pot: 2.0 kW (±1℃ hot N2 support) 2. Solder capacity: 6.5 kg 3. Solder pot temperature control range: MAX. 350℃ 4. Nozzle base type: Screw type, magnetic type (optional) 5. N2 heater temperature control range: 150 to 260℃ [Flux] 1. Fluxer type: Microdrop jet type 2. Flux tank pressure: 30 kPa 3. Flux tank capacity: 2 liters [Pre-heater] 1. Type and location of preheater heating element: Top (3ch), IR heater RS485 communication 2. IR heater temperature control range: 50-150℃ (upper) 3. IR heater lamp: 1 kW X 6 ea [Utility] 1. PCB Fiducial mark recognition and position correction: ±0.1 mm 2.Automatic solder flow height adjustment : ±0.1 mm 3. Solder flow RPM Precision: ±5 rpm 4. Nozzle tip Classification Temperature Detection: Control Degree ±2℃, Thermocouple 5. Automatic sodler supply: 5 kg, Ø 2 or Ø 3 6. Automatic maintenance of solder levels in the brazier: proximity sensor 7. Automatic nozzle cleaner: sponge cleaning type [Exhaust system] 1. Fan Type : size - Ø150, Air flow - MAX. 356㎥/hr [Teaching the program] 1. Live Teaching 2. Scan image teaching 3. Gerber Data teaching 4. Extemal Gerber, Scan image teaching [Program capacity] 1. Flux work, Solder work, Garber data : Save at least 1,000 files each [Language support] 1. English, Korean, Japanese, and Chinese [Optional] 1. Flux detection sensor 2. Nitrogen purity check unit 3. Saving soldering images and managing condition history (MES system)
Control method	1. System Configuration ①PC Control (ENG WIN10 pro 64bit OS) ②1 PC & 1 Monitor ③7-Axis (MAX) ④Real-time Monitoring / Video Out (BNC, RCA) Image Display 2. Communications ①Communication mode: RS232/RS485 ②Axis Communication Mode: EtherCAT ③Vision system and PC communication mode: Ethernet
Body area	1200(W) x1930(L) x 1647(H)
Body weight	750kg
Power・Voltage・Capacity	3-phase AC 200 to 240 V, 50/60 Hz
Air	0.5 Mpa ~ 0.7 Mpa
N2	Pressure:0.2 Mpa, purity:99.99% or more, volume:50ℓ/min

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