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AF IN4050 Z3

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For Inline (dual plus application + preheater + dual soldering) integrated multifunctional selective soldering facility

Features
Qualification
Outer size

AF IN4050 Z3

In line 3 Module Selective soldering (flux application-preheater-soldering) facility configured with optimal specifications to ensure productivity and soldering quality, and equipped with various management functions

Automatic classification height correction
Nozzle Auto Cleaning
Top/Bottom 6ch IR Heater
Belt-less new port
Classification room temperature control

Position correction vision
Classification room temperature control
2D, 3D DATA log and image management (optional)
Maintain temperature with soldering Top 3ch IR heater
Lead level sensor and automatic lead supply
Equipped with Flux Remaining Sensor

AF IN4050 Key Features (3Module Inline)


Live teaching camera	Data Storage (option)	Automatic classifi- cation correction	N2 Heater	Automatic cleaning of Nozzles	Belt-less solder port


Position Calibration Vision	Classification tempe- rature management	Up/down 6ch IR heater	Automatic Conveyor Width Adjustment	Control of lead tank water level	Automatic lead supply

AF IN4050 specifications
Item/Format	AF IN4050 Z3
Work area	500X400
Power consumption	25kw
Power	AC200 ~ 240V, 50/60Hz, 3rd phase
AIR	Requires at least 0.5 Mpa of main air
N2	Pressure:0.2 Mpa~0.4 MPa, purity:99.99% or more, capacity:50ℓ/min

MODEL	FLUX Module	PREHEAT Module	SOLDER Module
System Configuration	1. X, Y AC SERVO 2. CHAIN CONVEYOR UNIT 3. Flux (dot) units 4. Fiducial Mark Vision 5. Real-time monitoring camera 6. Monitoring 7. PCB width automatic setting conveyor	1. CHAIN CONVEYOR UNIT 2. Top & Bottom 3 Channels (Double Side Heater) 3. PCB width automatic setting conveyor	1. X, Y, Z, RAC SERVO (R=Sorting Motor) 2. Roller conveyor unit 3. automatic lead supply unit 4. Check lead classification height and auto-calibrate - Touch Probe Method 5. Fiducial Mark Vision 6. Check the temperature of the nozzle end and Correction Unit 7. a real-time monitoring camera 8. PC (body, monitor, keyboard, mouse) 9. TOP 3 Channel Temperature Maintenance Heater 10. PCB width automatic setting conveyor
SPEC	1. Micro Dropjet Flux Unit 2. Flux tank pressure - 30 kPa 3. Flux Tank Capacity - 2 liters (liter) 4. Fluxing method: Dot 5. X, Y axis AC SERBO speed - 0~500mm/sec(±0.05mm/sec) 6. X, Y-axis straight line and arc interpolation 7. Chain conveyor speed -Flow speed: Minimum 600 rpm, maximum 1700 rpm -Width speed: Up to 20 mm/sec 8. Conveyor Load Weight: 5 kg 9. PCB reference mark automatic position correction - ±0.1mm, application of vision 10. Direction: L→R (default) R→L (optional) 11. an exhaust system - Size: Ø 150 - Air flow rate: Max. 356 m3/hr [Optional] 1. Flux detection sensor	1. Preheater type - Top 3ch & Bottom 3ch - IR heater, RS485 2. Temperature control range of IR heater - 50~150℃ (Top & Bottom) 3. IR heater consumption - Upper: 1 kW X 6 ea - Lower : 1 kW X 6 ea 4. Chain conveyor speed -Flow speed: Min. 600 rpm, Max. 1700 rpm -Width speed: Max. 20 mm/sec 5. Conveyor Load Weight: 5 kg 6. Direction: L→R (default) R→L (optional) 7. an exhaust system - Size: Ø 150 - Air flow rate: Max. 356 m3/hr	1. Lead Tide Consumption Power - 2.0 kW (±1℃ hot N2 support) 2. Temperature control range of lead tank - Max. 400℃ 3. lead capacity - 6.5 kg 4. Nozzle base type - Screw type (Optional: Magnetic type) 5. Temperature control range for N2 heater - 150~260℃ 5. X, Y axis AC SERVO speed - 0~500mm/sec (±0.05mm/sec) 6. X, Y-axis straight line and arc interpolation 7. Roller conveyor speed -Flow speed: Min. 600 rpm, Max. 1700 rpm -Width speed: Max. 20 mm/sec 8. Conveyor Load Weight: 5 kg 9. PCB Fiducial mark auto-position calibration - ±0.1mm, Vision applied 10. Check lead classification height and auto-calibrate - ±0.1mm 11. Classification RPM Precision - ±5rpm 12. Detection of nozzle end sorting temperature: ±2℃ (Thermocouple방식) 13. automatic lead supply unit - 5kg, Ø2 or Ø3 14. Lead level sensor type - Proximity sensor 15. Automatic maintenance of solder levels in lead tanks 16 Automatic nozzle cleaning - Sponge friction type, capacity 30cc - Water-soluble flux DF 500 17. Direction: L→R (default) R→L (optional) 18. an exhaust system - Size: Ø 150 - Air flow rate: Max. 356 m3/hr 19. Program Teaching - Live Teaching - Scan image teaching - Gerber Data teaching - Extemal Gerber, Scan image teaching 20. Program Capacity - Flux job, Solder job, Garber data : More than 1,000 files 21. Multilingual Support : The U.S., Korea, Japan, and China [Optional] 1. Loaders and Unloaders 2. N2 purity meter 3. Storage of soldering images and soldering conditions History Management (MES)
Control Method	1. System Configuration ①PC Control (ENG WIN10 pro 64bit OS) ②1 PC & 2 Monitor & 1 UPS ③11-Axis (MAX) ④Real-time Monitoring / Video Out (BNC, RCA) Image Display 2. Communications ①Communication mode: RS232/RS485 ②Axis Communication Mode: EtherCAT ③Vision system and PC communication mode: Ethernet
Body Area	2000(W) X 1640(L) X 1527(H)		1300(W) X 1640(L) X 1527(H)
Body Weight	950kg		750kg
Power・Voltage ・Capacity	AC200~240V, 50/60Hz, 3 phase		AC200~240V, 50/60Hz, 3phase
AIR	Requires at least 0.5 Mpa of main air
N2	Pressure - 0.2Mpa ~ 0.4Mpa, Purity - 99.99%, flow - 50ℓ/min

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