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PV 45I

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In line facilities affordable selective soldering facilities for flux application + preheater + soldering operations in 1 module

Features
Qualification
Outer size

PV 45I

Integrated In line (Flux - preheater - soldering) machine, configured with optimal specifications for productivity and quality and equipped with various management functions

Automatic classification height correction

Nozzle Auto Cleaning

Automatic Conveyor Width Adjustment

Belt-less new port

Nitrogen Heater Mounted

Position correction vision

Nozzle tip temperature check and Auto calibration

QR DATA log and image management (optional)

Soldering Top 3ch IR Heater

Lead level sensor and automatic lead supply

Equipped with Flux Remaining Sensor

AFIN4050A Key Features (3Module Inline)


Live Teaching Camera	Data Storage (option)	Classification Auto- matic Correction	N2 Heater	Nozzle Automatic Cleaning	Belt-less Soldier Port


Position Calibration Vision	Classification Tem- perature Management	Top 6ch IR heater	Automatic adjustment of conveyor	control of lead t ank water level	automatic lead supply

PV 45I Basic Specifications
Item/Format	PV 45I
Work area	500X400350X250
Power consumption	11kw
Power	AC200 to 240V, 50/60Hz, 3-phase
AIR	Requires at least 0.5 Mpa of main air
N2	Pressure:0.2 Mpa~0.4 MPa, purity:99.99% or more, capacity:50ℓ/min

MODEL	PV 45I in line All in one
System Configuration	- X, Y, Z, RAC SERVO (R = classification motor) - Flux (dot) units - Top 3ch Pre-Heater - Automatic Solder supply unit - Roller conveyor unit - Automatic flow height adjustment	- Automatic nozzle cleaning - Nozzle tip solder temperature check - Fiducial Mark Vision - Real-time monitoring camera - PC (body, monitor, keyboard mouse)
SPEC	- Workplace: 50x50 to 500x400 - X,Y axis AC SERVO: Location: 0–500 mm/s, ± 0.05 mm - X,Y straight line interpolation - Roller conveyor speed: 0-300 mm/s - AC SERVO Conveyor Width Adjustment: 0–100 mm/s - N2 heater temperature control range: 50 to 150 degrees (upper 3ch) - Conveyor max load weight: MAX. 5 kg - Solder pot: 2.0 kW (±1℃ hot N2 support) - Pot capacity: 6.5 kg - Solder pot temperature control range: MAX. 350℃ - Nozzle base type: Screw type, magnetic type (optional) - N2 heater temperature control range: 150 to 260℃ [Flux] - Fluxer type: Microdrop jet - Flux tank pressure: 30 kPa - Flux tank capacity: 2 liters [Pre-heater] - Type and location of preheater heating element: Top (3ch), IR heater RS485 communication - IR heater temperature control range: 50-150℃ (upper) - IR heater lamp: 1 kW X 6 ea [Utility] - PCB Fiducial mark recognition and position correction: ±0.1 mm - Automatic solder flow height adjustment: ±0.1 mm - Solder flow RPM Precision: ±5 rpm - Nozzle tip Classification Temperature Detection: Control Degree ±2℃, Thermocouple Method - Automatic Solder supplier capacity : 5 kg, Ø 2 or Ø 3 - Automatic solder levels check : proximity sensor - Automatic nozzle cleaner: sponge cleaning type [Exhaust system] - Fan Type : size - Ø150, Air flow - MAX. 356㎥/hr [Teaching the program] - Live Teaching - Scan image teaching - Gerber Data teaching - Extemal Gerber, Scan image teaching [Program capacity] - Flux work, Solder work, Garber data : 1,000 file [Language support] - English, Korean, Japanese, and Chinese [Optional] - Flux detection sensor - Nitrogen purity check unit - Saving soldering images and managing condition history (MES system)
Control method	1. System Configuration ①PC Control (ENG WIN10 pro 64bit OS) ②1 PC & 1 Monitor & 1 UPS ③7-Axis (MAX) ④Real-time Monitoring / Video Out (BNC, RCA) Image Display 2. Communications ①Communication mode: RS232/RS485 ②Axis Communication Mode: EtherCAT ③Vision system and PC communication mode: Ethernet
body area	1421(W) X 1640(L) X 1647(H)
Body weight	750kg
Power supply	3-phase AC 200 to 240 V, 50/60 Hz
Air	0.5 Mpa ~ 0.7 Mpa
N2	Pressure:0.2 Mpa, purity:99.99% or more, volume:50ℓ/min

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